Tagged with value stream mapping

Profitless Part Proliferation

Profitless Part Proliferation

I wrote a post a little more than five years ago about Variety Reduction Program (VRP), an amazing but little known product design optimization tool.  At the time I referred to VRP as an idea whose “time had not yet come.”  Last week, as I gave a short presentation on VRP, I realized that five … Continue reading

Eye of the Beholder

Eye of the Beholder

Many moons ago when I was just getting started on my lean journey, I visited a large automotive supplier to benchmark pull systems.  My own factory had started a pilot kanban between two work centers and I was hoping to gain some insight from a more experienced source.  To my disappointment, when I was escorted … Continue reading

Indefinite Postponement

Indefinite Postponement

Today’s post is inspired by the politically charged gobbledygook we call presidential primaries.   This battle of principles turned battle of wills reminds me that the role of the change agent can be as much theater as science.  But, at least in a public forum the positions of the opponents are plainly laid out for us … Continue reading

Stagnation Nation

Stagnation Nation

Twenty years ago, I was introduced to a graphical method for, as it was put to me, “sharing what you see” with others. It was referred to as a material and information flow diagram, or M&I for short. Brian S., a consultant from TSSC who was assisting my factory, pointed to a diagram he had … Continue reading

What is Advanced Manufacturing?

I am looking for some help to answer this question.   Seeking illumination, I recently attended a presentation offered through CCAT, a non-profit Connecticut corporation with a mission not unlike that of GBMP – “to apply innovative tools and practices to increase efficiencies, improve workforce development and boost competitiveness.” The word optimization was used more times … Continue reading

Incremental Elimination of Weeds

Spring is my favorite season because of the spirit of renewal it brings with it.  So here is a post dedicated to spring that is inspired by a comment made recently by my colleague, Menrika Louis: “I am one with the weeds,” Menrika commented jokingly while we were working together on an improvement project.   She … Continue reading

What does 3P Stand For?

What does 3P Stand For?

3P, “Production Preparation Process,” is a method introduced to the US in the mid-80’s by Chihiro Nakao, a contemporary of Mr. Ohno, and founder of Shingijutsu consulting.  I recall the method was called “New Production Preparation” (NPP) early along, but apparently succumbed to a marketing intervention, hence 3P.   The basic idea of 3P is to … Continue reading