Tagged with lean manufacturing

Reflecting on Waste

Reflecting on Waste

For me, Taiichi Ohno and Shigeo Shingo are a bit like the Lennon and McCartney of waste elimination. Together they frame the technical and social sciences of what we call Lean today. Taiichi Ohno tells us there are seven wastes that account for 95% of the elapsed time between “paying and getting paid.”  Most Lean students utilize … Continue reading

Cartwheels

Cartwheels

Moveable storage becomes an option when material staged in front of a process has overflowed to a point that it must be staged in the aisles; funny that this is called “work in process.” Continue reading

Back To The Future

Back To The Future

Here is an article I wrote ten years ago, recently resurrected from the lost letter file.  I can’t remember why I wrote it or for whom. Originally entitled, “What is Kaizen?” the article still resonates with me as I hope it will with you. ============================================================= What is Kaizen? Over the years my study of TPS … Continue reading

A few of my favorite….books

A few of my favorite….books

During a recent Tea Time with The Toast Dude webinar, I shared a few of my favorite books. These are the books that I recommend to students of Lean to ground their Lean learning…to understand the philosophies, what is sometimes called  “the Know Why” right alongside “the Know How.”  Too often the countermeasures and tools are attempted … Continue reading

Caramel Corn Kaizen

Caramel Corn Kaizen

Holiday shopping last week at one of my favorite food places, Johnson’s Popcorn, I came upon a scene reminiscent of our Lean training video Toast Kaizen. After I placed my order for eighteen one-gallon buckets of caramel corn for friends and family, the Johnson’s  kitchen shifted gears from mail order sales to my take-out order.   … Continue reading