Tagged with kaizen

Summer Memory

Summer Memory

I was lucky that the first boss I ever had (at age 13) had much to teach at a point when I had much to learn.  Chris M. was a brilliant but illiterate Italian immigrant and fisherman who had built a landmark restaurant and marina on the bay in Ocean City, New Jersey.  That was … Continue reading

Lean By Doing

Lean By Doing

Early along, as a student of the Toyota Production System (TPS), now referred to as “Lean,” I struggled with some of the concepts and systems.  For example, Shigeo Shingo’s claim that a four-hour machine setup could be reduced to less than ten minutes made me a skeptic. “Perhaps,” I thought, “when Mr. Shingo talked about … Continue reading

Profitless Part Proliferation

Profitless Part Proliferation

I wrote a post a little more than five years ago about Variety Reduction Program (VRP), an amazing but little known product design optimization tool.  At the time I referred to VRP as an idea whose “time had not yet come.”  Last week, as I gave a short presentation on VRP, I realized that five … Continue reading

Eye of the Beholder

Eye of the Beholder

Many moons ago when I was just getting started on my lean journey, I visited a large automotive supplier to benchmark pull systems.  My own factory had started a pilot kanban between two work centers and I was hoping to gain some insight from a more experienced source.  To my disappointment, when I was escorted … Continue reading

Indefinite Postponement

Indefinite Postponement

Today’s post is inspired by the politically charged gobbledygook we call presidential primaries.   This battle of principles turned battle of wills reminds me that the role of the change agent can be as much theater as science.  But, at least in a public forum the positions of the opponents are plainly laid out for us … Continue reading

Ten Posts for Ten Shingo Principles

Hurrah!  Today is the first day of Spring, if a little snowy, in the Boston area.  And the 28th Annual Shingo Prize Conference is fast approaching in just one month.   GBMP will be there and I’ll be teaching the Shingo Institute IMPROVE Workshop on April 24-25.  In honor of the conference, I’ve dug into the … Continue reading