A few of my favorite….books

A few of my favorite….books

During a recent Tea Time with The Toast Dude webinar, I shared a few of my favorite books. These are the books that I recommend to students of Lean to ground their Lean learning…to understand the philosophies, what is sometimes called  “the Know Why” right alongside “the Know How.”  Too often the countermeasures and tools are attempted … Continue reading

Caramel Corn Kaizen

Caramel Corn Kaizen

Holiday shopping last week at one of my favorite food places, Johnson’s Popcorn, I came upon a scene reminiscent of our Lean training video Toast Kaizen. After I placed my order for eighteen one-gallon buckets of caramel corn for friends and family, the Johnson’s  kitchen shifted gears from mail order sales to my take-out order.   … Continue reading

Lean Wizards

Lean Wizards

October was Lean conference month for me: First our own Northeast Lean Conference in Worcester (pronounced “Wustah”), then the international AME conference in Dallas and finally, the mid-Atlantic Lean Conference in Timonium, Maryland.   These annual assemblages of Lean wizards are themed to inspire, inform and reinvigorate true believers and newbie wannabees;  maybe not wizards, but … Continue reading

Doormats

Doormats

One of Shigeo Shingo’s popular status quo targets was engineers, whom he placed in three categories: Table engineers—those who just sit around a table and talk about problems Catalog engineers—those who think the solution to every problem can be found in a catalog Nyet engineers—those who say no to every request. (Nyet is Russian for … Continue reading

Summer Memory

Summer Memory

I was lucky that the first boss I ever had (at age 13) had much to teach at a point when I had much to learn.  Chris M. was a brilliant but illiterate Italian immigrant and fisherman who had built a landmark restaurant and marina on the bay in Ocean City, New Jersey.  That was … Continue reading

Lean By Doing

Lean By Doing

Early along, as a student of the Toyota Production System (TPS), now referred to as “Lean,” I struggled with some of the concepts and systems.  For example, Shigeo Shingo’s claim that a four-hour machine setup could be reduced to less than ten minutes made me a skeptic. “Perhaps,” I thought, “when Mr. Shingo talked about … Continue reading