Browsing All posts tagged under »shigeo shingo«

P-D Ratios

May 27, 2015

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The last few weeks have been all things Shingo for me including a presentation at the Shingo Institute’s International Conference three weeks ago in Provo, Utah, followed by four days of Shingo Institute workshops at Vibco in Richmond, Rhode Island. Questions at both events about assessing for enterprise excellence caused me to reflect on a […]

Unreasonability

April 13, 2015

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Sometimes we receive unreasonable and confusing directions, and sometimes we give them. Check out this example. As in the short video clip, even if the systems behind this confusion are sound and the motivations reasonable, when you put them together they can create a frustrating no-win situation. Here are a few examples from my recent […]

Artificial Ignorance

January 29, 2015

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For a few years back in the early ‘80’s I fell prey to information automation fascination. I managed an IT department transitioning first from a basic accounting system managed by an external service bureau to a batch inventory control system to an order processing and manufacturing control system running on a succession of minicomputers with […]

Dead See Scrolls

November 26, 2014

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I participated recently in the AME conference in Jacksonville, Florida; a terrific rally for manufacturing excellence with the tongue-twisting theme “Strategic Success Through People Powered Excellence.”   I had a small role on a keynote panel that attempted to answer questions from attendees relating to generating the people power needed for strategic success.  The session evoked […]

Overproduction

September 25, 2014

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Not wishing to rub salt in the wounds of my beleaguered Red Sox, their meteoric rise from last place in 2012 to first place in 2013 and subsequent plummet to the cellar in 2014 underscores the problems with speculative production. Last week, celebrating a birthday, I was offered a dish of “Fenway Fudge” ice cream, […]

Can’t See

February 13, 2014

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My friend and mentor, Gifford Brown, told me a remarkable story some time back about a visit to his plant in 1987 by Shigeo Shingo in which Shingo, with the help of set-up people, operators and a tool maker, demonstrated (in the space of a day) how machine set-ups could be reduced from four hours […]

Cracked

September 6, 2013

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According to the USDA Egg Grading Manual,  “Checks [aka ‘cracks’] are an unavoidable problem in the marketing of eggs because eggs cannot be assembled, graded, packed, transported, and merchandized without some breakage. “   Unavoidable.  That’s the standard, I guess.   The grading manual does not cite a specific AQL for cracks, but clearly it implies some […]

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