Old Lean Dude
A Blog About Understanding The Toyota Production System and Gaining Its Full Benefits, brought to you by "The Toast Guy"
Category Archives: poka-yoke
Profitless Part Proliferation
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I wrote a post a little more than five years ago about Variety Reduction Program (VRP), an amazing but little known product design optimization tool...
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June 27 , 2016.
Eye of the Beholder
Many moons ago when I was just getting started on my lean journey, I visited a large automotive supplier to benchmark pull systems. My own factory..
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May 20 , 2016.
Mistake-Proofing Mistakes
There is a popular lore provided by Shigeo Shingo, that the original name for mistake-proofing (Poka-Yoke) was “fool-proofing” (Baka-Yoke). Shingo..
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December 08 , 2015.
Accidental Revolution
Last week I visited with JVS, a terrific Boston-area organization whose mission “is to empower individuals from diverse communities to find..
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November 26 , 2012.
What is Advanced Manufacturing?
I am looking for some help to answer this question. Seeking illumination, I recently attended a presentation offered through CCAT, a non-profit..
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June 04 , 2012.
Incremental Elimination of Weeds
Spring is my favorite season because of the spirit of renewal it brings with it. So here is a post dedicated to spring that is inspired by a comment..
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April 24 , 2012.
What does 3P Stand For?
3P, “Production Preparation Process,” is a method introduced to the US in the mid-80’s by Chihiro Nakao, a contemporary of Mr. Ohno, and founder of..
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April 19 , 2012.
JIT, Boy Scouts, and Stooges
I take my work very seriously, but sometimes when I have excess idle time (like on the red-eye from Phoenix to Boston), I’ll have a whimsical idea...
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April 06 , 2012.
Shingo's Network
With the International Shingo Prize Conference just a month away, I thought a short post about Shigeo Shingo and the Prize named in his honor would..
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old lean dude,
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TPM,
true north,
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lean in healthcare,
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toyota production system,
inventory,
Northeast Shingo Prize,
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shigeo shingo,
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March 30 , 2012.
John's Box
Some years back while working in an administrative department I encountered a curious condition. With about a half-dozen employees, I was following..
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old lean dude,
TPS,
lean manufacturing,
six sigma,
lean thinking,
GBMP,
Toast Kaizen,
muda,
process improvement,
kaizen,
lean government,
hoshin kanri,
lean development,
TPM,
true north,
lean summit,
poka-yoke,
lean in healthcare,
optimization,
toyota production system,
inventory,
Northeast Shingo Prize,
made in america,
lean tools,
Muri,
shigeo shingo,
lean assessment,
standardized work,
set-up reduction,
value stream mapping,
mura,
searching
on
March 14 , 2012.